Henan E-Grind Abrasives Co., Ltd.
Henan E-Grind Abrasives Co., Ltd.

PCD & PCBN

E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface.




                   

Application of PCD

Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process.


Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...
Nonmetallic materials: ceramics, plastic, rubber, chipboard...

PCD disc


Product Diamond Content (Vol%) Product Properties Application
ET02 ≥92 Very good electrical discharge machining, general life, better heat resistance and impact resistance. Superfinishing, excellent surface processing quality for copper, bronze, aluminum, magnesium, magnesium aluminum alloy, plastic, precious metals, etc.
ET05 ≥92 Very good electrical discharge machining, general life, better heat resistance and impact resistance. Superfinishing, excellent surface processing quality for copper, bronze, aluminum, magnesium, magnesium aluminum alloy, plastic, plexiglass, etc.
ET10 ≥95 Good electrical discharge machining, long life, better heat resistance and impact resistance. Fine machining, very good surface processing quality, for aluminum alloy (Si content<12%), copper alloy, composite wood processing, high-precision wear-resistant corbelled device, etc.
ET25 ≥95 Good electrical discharge machining, long life, better heat resistance and impact resistance. Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composites, aluminum silicon alloy (Si content>12%), the other high wear-resistant materials, such as ceramics, carbide, etc.
ET35 ≥95 Good electrical discharge machining, very long life, good heat resistance and impact resistance. Used for resin, composite materials, fiber reinforced plastics, high density reinforced board, silicon aluminum alloy and other high wear-resistant materials.
ET302 ≥95 Good electrical discharge machining, long life, better heat resistance and impact resistance. Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composites, aluminum silicon alloy (Si content>12%), the other high wear-resistant materials, such as ceramics, carbide, etc.


Available specification


Grain size Application Grade Diameter Total thickness DIamond table thickness Woodworking Metalworking Conductive
0.85μm Ultra-fine micron structure for excellent surface finish requirements, ET085 45 1.6/2.0/3.2 0.5±0.15

55 1.6/2.0/3.2 0.5±0.15

2μm For good surface finishing ET02 45 1.6/2.0/3.2 0.5±0.15
55 1.6/2.0/3.2 0.5±0.15

5μm ET05 45 1.6/2.0/3.2 0.5±0.15
10μm General purpose, balance cutting efficiency and life ET10 45 1.6/2.0/3.2 0.5±0.15
55 1.6/2.0/3.2 0.5±0.15
25μm Good wear resistance production,for high Si% Al alloy. ET25 45 1.6/2.0/3.2 0.5±0.15
55 1.6/2.0/3.2 0.5±0.15
302μm ET302 45 1.6/2.0/3.2 0.5±0.15
55 1.6/2.0/3.2 0.5±0.15
35μm ET35 45 1.6/2.0/3.2 0.5±0.15
55 1.6/2.0/3.2 0.5±0.15

PCD DISCPCD DISC


PCBN (Polycrystalline Cubic Boron Nitride)


PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability.

Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy...

E-Grind provides two series of PCBN:

1) Solid CBN
2) CBN with Tungsten Carbide supporting.

PCBN and SBN Grade


Grade CBN grit (μm) CBN content   (Vol%) Processing way Application
SBN95Z1 PCBN95Z1 20、30 0.95 Continuous cutting with large stock removal For Rough processing Grey Cast Iron, Chilled Cast Iron, Powder Sintered Alloy.
SBN90Z PCBN90Z 10、15 0.9 Continuous cutting with large stock removal For Rough process and semi-finishing processing the wear resistant cast iron, nodular cast iron etc.
SBN90Z2 PCBN90Z2 10、15 0.9 Continuous cutting with large stock removal For rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.
SBN80G 3、5 0.8 Continuous cutting with Medium stock removal For rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.
SBN70G PCBN70G 3、5 0.7 Continuous cutting with small stock removal For finishing the chilled steel and high temperature alloy with HRC45-55.
SBN60G 1、3 0.6 Continuous cutting with small stock removal For finishing and super-finishing the chilled steel with HRC55-62 like bearing steel, tool steel, mold steel, gauge steel and HSS.
SBN55G1 PCBN55G1 1、3 0.55 Slight non-continuous and continuous cutting with small stock removal For Finishing and super-finishing the chilled steel with HRC55-65, like bearing steel, tool steel, mold steel, gauge steel and HSS.

PCBN Blank


Available specifications


SPEC D(Diameter) (mm) T(Thickness)(mm) t (CBN section thickness)(mm) PCBN55G1 PCBN70G PCBN90Z PCBN90Z2 PCBN95Z1
Ф45×1.2×0.6 45 1.2±0.05 0.5-0.8
Ф45×1.6×1.0 45 1.6±0.05 0.9-1.2
Ф45×3.2×1.0 45 3.2±0.05 0.9-1.2
Ф45×3.8×1.0 45 3.8±0.05 0.9-1.2
Ф45×4.5×1.0 45 4.5±0.05 0.9-1.2

Solid PCBN (SBN)

Available specifications



Solid PCBN


Square 


Spec Dimension (mm) ISO Code
L Фd S SBN55G1 SBN60G SBN70G SBN80G SBN90Z SBN90Z2 SBN95Z1
9.85×3.4 9.85 9.85 3.4 SNMN090300
9.85×5 9.85 9.85 5 SNMN090400
13×5 13 13 5 SNMN120400
16.2×8.2 16.2 16.2 8.2 SNMN150700


Solid PCBN


Disc


Spec Dimension (mm)
ISO Code

Фd S SBN55G1 SBN60G SBN70G SBN80G SBN90Z SBN90Z2 SBN95Z1
6.7×5
6.7 5 RNMN060400
9.85×3.4
9.85 3.4 RNMN090300
9.85×5
9.85 5 RNMN090400
13×5
13 5 RNMN120400


Solid PCBN


Square


Spec Dimension(mm) ISO Code
L Фd S SBN55G1 SBN60G SBN70G SBN80G SBN90Z SBN90Z2
9.85×5 9.85 9.85 5 CNMN090400
13×5 13 13 5 CNMN120400
13×8.2 13 13 8.2 CNMN120800

Solid PCBN


Equilateral triangle


Spec Dimension(mm) ISO Code
L Фd S SBN55G1 SBN60G SBN70G SBN80G SBN90Z SBN90Z2 SBN95Z1
11.3×3.4 11.3 6.524 3.4 TNGN110300
16.8×5 16.8 9.699 5 TNGN160400

Solid PCBN


80° Equilateral hexagon


Spec Dimension (mm) ISO Code
L Фd S SBN55G1 SBN60G SBN70G SBN80G SBN90Z SBN90Z2 SBN95Z1
9×5 9 13.1 5 WNMN080400

Solid PCBN


55° Rhombus


Spec Dimension (mm) ISO Code
L Фd S SBN55G1 SBN60G SBN70G SBN80G SBN90Z SBN90Z2 SBN95Z1
11.3×5 11.3 9.256 5 DNUN110400
11.3×6.6 11.3 9.256 6.6 DNUN110600
15.8×6.6 15.8 12.943 6.6 DNUN150600

Quality Control

C-SCAN:E-Grind supplies an ultrasonic scan photo for each piece of product, which helps customer optimise the cutting areas.


C-SCANScanning Acoustic Microscope

Scanning Acoustic Microscope


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