PCD & PCBN

Name: PCD & PCBN
Brand: Henan E-Grind Abrasives Co., Ltd.

E-Grind supplies the whole range of PCD blanks and PCDN blanks for cutting tool purpose. The largest Diameter of PCD blanks and PCDN blanks available can be 55mm. Our PCD blanks and PCDN blanks provide high wearing resistance ability and high finishing surface.

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Application of PCD Blanks

Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process.

Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum...
Nonmetallic materials: ceramics, plastic, rubber, chipboard...

PCD disc

Product	Diamond Content (Vol%)	Product Properties	Application
ET02	≥92	Very good electrical discharge machining, general life, better heat resistance and impact resistance.	Superfinishing, excellent surface processing quality for copper, bronze, aluminum, magnesium, magnesium aluminum alloy, plastic, precious metals, etc.
ET05	≥92	Very good electrical discharge machining, general life, better heat resistance and impact resistance.	Superfinishing, excellent surface processing quality for copper, bronze, aluminum, magnesium, magnesium aluminum alloy, plastic, plexiglass, etc.
ET10	≥95	Good electrical discharge machining, long life, better heat resistance and impact resistance.	Fine machining, very good surface processing quality, for aluminum alloy (Si content＜12%), copper alloy, composite wood processing, high-precision wear-resistant corbelled device, etc.
ET25	≥95	Good electrical discharge machining, long life, better heat resistance and impact resistance.	Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composites, aluminum silicon alloy (Si content＞12%), the other high wear-resistant materials, such as ceramics, carbide, etc.
ET35	≥95	Good electrical discharge machining, very long life, good heat resistance and impact resistance.	Used for resin, composite materials, fiber reinforced plastics, high density reinforced board, silicon aluminum alloy and other high wear-resistant materials.
ET302	≥95	Good electrical discharge machining, long life, better heat resistance and impact resistance.	Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composites, aluminum silicon alloy (Si content＞12%), the other high wear-resistant materials, such as ceramics, carbide, etc.

Available specification

Grain size	Application	Grade	Diameter	Total thickness	DIamond table thickness	Woodworking	Metalworking	Conductive
0.85μm	Ultra-fine micron structure for excellent surface finish requirements,	ET085	45	1.6/2.0/3.2	0.5±0.15	√
0.85μm		ET085	55	1.6/2.0/3.2	0.5±0.15	√
2μm	For good surface finishing	ET02	45	1.6/2.0/3.2	0.5±0.15	√	√	√
2μm		ET02	55	1.6/2.0/3.2	0.5±0.15			√
5μm		ET05	45	1.6/2.0/3.2	0.5±0.15	√	√	√
10μm	General purpose, balance cutting efficiency and life	ET10	45	1.6/2.0/3.2	0.5±0.15	√	√	√
10μm	General purpose, balance cutting efficiency and life	ET10	55	1.6/2.0/3.2	0.5±0.15	√	√
25μm	Good wear resistance production,for high Si% Al alloy.	ET25	45	1.6/2.0/3.2	0.5±0.15	√	√	√
25μm		ET25	55	1.6/2.0/3.2	0.5±0.15	√	√
302μm		ET302	45	1.6/2.0/3.2	0.5±0.15	√	√	√
302μm		ET302	55	1.6/2.0/3.2	0.5±0.15	√	√
35μm		ET35	45	1.6/2.0/3.2	0.5±0.15	√	√
35μm		ET35	55	1.6/2.0/3.2	0.5±0.15	√

PCD DISC

PCBN (Polycrystalline Cubic Boron Nitride)

PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability.

Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy...

E-Grind provides two series of PCBN:

1) Solid CBN
2) CBN with Tungsten Carbide supporting.

PCBN and SBN Grade

Grade	CBN grit (μm)	CBN content (Vol%)	Processing way	Application
SBN95Z1 PCBN95Z1	20、30	0.95	Continuous cutting with large stock removal	For Rough processing Grey Cast Iron, Chilled Cast Iron, Powder Sintered Alloy.
SBN90Z PCBN90Z	10、15	0.9	Continuous cutting with large stock removal	For Rough process and semi-finishing processing the wear resistant cast iron, nodular cast iron etc.
SBN90Z2 PCBN90Z2	10、15	0.9	Continuous cutting with large stock removal	For rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.
SBN80G	3、5	0.8	Continuous cutting with Medium stock removal	For rough processing and semi-processing alloy cast iron, high nickel Chrome, high chrome iron and chilled steel with hardness HRC45-50.
SBN70G PCBN70G	3、5	0.7	Continuous cutting with small stock removal	For finishing the chilled steel and high temperature alloy with HRC45-55.
SBN60G	1、3	0.6	Continuous cutting with small stock removal	For finishing and super-finishing the chilled steel with HRC55-62 like bearing steel, tool steel, mold steel, gauge steel and HSS.
SBN55G1 PCBN55G1	1、3	0.55	Slight non-continuous and continuous cutting with small stock removal	For Finishing and super-finishing the chilled steel with HRC55-65, like bearing steel, tool steel, mold steel, gauge steel and HSS.

PCBN Blanks

Available specifications

SPEC	D(Diameter) (mm)	T(Thickness)(mm)	t (CBN section thickness)（mm）	PCBN55G1	PCBN70G	PCBN90Z	PCBN90Z2	PCBN95Z1
Ф45×1.2×0.6	45	1.2±0.05	0.5-0.8	√	√	√	√	√
Ф45×1.6×1.0	45	1.6±0.05	0.9-1.2	√	√	√	√	√
Ф45×3.2×1.0	45	3.2±0.05	0.9-1.2	√	√	√	√	√
Ф45×3.8×1.0	45	3.8±0.05	0.9-1.2	√	√	√	√	√
Ф45×4.5×1.0	45	4.5±0.05	0.9-1.2	√	√	√	√	√

Solid PCBN (SBN)

Available specifications

Solid PCBN

Square

Spec	Dimension (mm)			ISO	Code
Spec	L	Фd	S	ISO	SBN55G1	SBN60G	SBN70G	SBN80G	SBN90Z	SBN90Z2	SBN95Z1
9.85×3.4	9.85	9.85	3.4	SNMN090300	√	√	√	√	√	√	√
9.85×5	9.85	9.85	5	SNMN090400	√	√	√	√	√	√	√
13×5	13	13	5	SNMN120400	√	√	√	√	√	√	√
16.2×8.2	16.2	16.2	8.2	SNMN150700	√	√	√	√	√	√	√

Solid PCBN

Disc

Spec	Dimension (mm)			ISO	Code
Spec		Фd	S	ISO	SBN55G1	SBN60G	SBN70G	SBN80G	SBN90Z	SBN90Z2	SBN95Z1
6.7×5		6.7	5	RNMN060400	√	√	√	√	√	√	√
9.85×3.4		9.85	3.4	RNMN090300	√	√	√	√	√	√	√
9.85×5		9.85	5	RNMN090400	√	√	√	√	√	√	√
13×5		13	5	RNMN120400	√	√	√	√	√	√	√

Solid PCBN

Square

Spec	Dimension(mm)			ISO	Code
Spec	L	Фd	S	ISO	SBN55G1	SBN60G	SBN70G	SBN80G	SBN90Z	SBN90Z2
9.85×5	9.85	9.85	5	CNMN090400	√	√	√	√	√	√
13×5	13	13	5	CNMN120400	√	√	√	√	√	√
13×8.2	13	13	8.2	CNMN120800	√	√	√	√	√	√

Solid PCBN

Equilateral triangle

Spec	Dimension(mm)			ISO	Code
Spec	L	Фd	S	ISO	SBN55G1	SBN60G	SBN70G	SBN80G	SBN90Z	SBN90Z2	SBN95Z1
11.3×3.4	11.3	6.524	3.4	TNGN110300	√	√	√	√	√	√	√
16.8×5	16.8	9.699	5	TNGN160400	√	√	√	√	√	√	√

Solid PCBN

80° Equilateral hexagon

Spec	Dimension (mm)			ISO	Code
Spec	L	Фd	S	ISO	SBN55G1	SBN60G	SBN70G	SBN80G	SBN90Z	SBN90Z2	SBN95Z1
9×5	9	13.1	5	WNMN080400	√	√	√	√	√	√	√

Solid PCBN

55° Rhombus

Spec	Dimension (mm)			ISO	Code
Spec	L	Фd	S	ISO	SBN55G1	SBN60G	SBN70G	SBN80G	SBN90Z	SBN90Z2	SBN95Z1
11.3×5	11.3	9.256	5	DNUN110400	√	√	√	√	√	√	√
11.3×6.6	11.3	9.256	6.6	DNUN110600	√	√	√	√	√	√	√
15.8×6.6	15.8	12.943	6.6	DNUN150600	√	√	√	√	√	√	√